AUTOMATIC VALVE CORP

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MAINTENANCE





Precautions

 
Automatic Valve products should be serviced only by qualified and knowledgeable personnel who understand the function and operation of the product.

Before servicing any pneumatic system, verify that the air and electrical power are off and that all air within the system has been exhausted.

Take all necessary precautions to prevent degradation of products caused by stepping on them, dropping them or hitting them with a hammer or other object.

Return products damaged as a result of improper handling to Automatic Valve for inspection.
Preventative Maintenance
 
Install all pneumatic systems as described in the “Installation” portion of this catalog. Improper installation can cause sluggish system performance and, if contaminates are not purged, premature wear of components.

Drain, clean, and service air line filters on a periodic basis or as recommended by the manufacturer.

Adjust air line lubricators per the manufacturer’s recommendations (generally, one drop per minute) and fill the reser-voir at scheduled intervals. When filling the reservoir, use lubricating oils as prescribed under “Installation”.

To avoid possible solenoid malfunction, keep all electrical switches and relay contacts in good condition.

Inspect mechanical actuators, such as cams and rollers, for signs of wear and replace when necessary.

Automatic Valve products are designed to operate in normal air system environments with a minimum of maintenance. In extreme conditions, as evidenced by sluggish performance or sticking problems, a periodic program for cleaning internal product components should be established.


To clean products, use a water soluble detergent. To avoid component damage, do not use abrasive compounds or scrape metal parts.
Servicing
 
When servicing Automatic Valve products, use only those components furnished in Automatic Valve service kits. Items contained in these kits are designated in the service portion of each catalog section or on the drawing.

After a product has been disassembled, discard all items designated as service kit items.

Clean remaining metallic components, except for solenoid coils and housings, with a non-abrasive, water soluble detergent.

When reassembling the product, refer to the appropriate service section or the drawing and lightly lubricate items, designated to be lubricated, to the drawing instructions.

Test the product according to the drawing instructions.
Precautions
Read and follow the precautions listed in the “Maintenance” section of this catalog. Stay clear of all moving parts that must be actuated when troubleshooting.
General Comments

 

Of all the components in an electrical/mechanical/pneumatic system, it is most often the control valve that will be faulted for system malfunction. In many cases, the valve is only the symptom of the problem. Leaking cylinder seals, poor electrical connectors, clogged air line filters, and broken or jammed mechanical components are just a few of the problems that can initially be diagnosed as a valve problem.

Before disassembling any system component, use the following troubleshooting guide to try to pinpoint the exact cause of the problem.


 

Automatic Valve 41144 Vincenti Ct Novi MI 48375-1922 Tel (248)-474-6700
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